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by Matt

The Nuts and Bolts

11:35 am in Completed Window Farms, made from scratch (without a kit), Materials and Resources, Plants, pumps, R&D-I-Y, Starting Seeds, Uncategorized, Version 3.0 Modular Airlift Columns, Water flow by Matt

Here, I am going to highlight the nitty-gritty parts of the operation.

Resevoir exit, check valve, and airpump

This is where it all starts.

For the resevoir exit, I drilled a hole in a rubbermaid and secured a small piece of tubing into it with some waterproof caulk. This small piece of tubing is then connected to the rest of the line by that funny white connecter doo-dad. Having a removable connection point makes cleaning very easy.

I find that I don’t necessarily need a check valve since the T-joint is significantly lower than the pump. I used to have one check valve for each line, but I found that the check valve restricted the one line quite a bit, so I removed it. After doing that, I found that the check valve line was much quieter. It seems that without the valve, I experience the gurgling noise. Hmmm

 

The T-joint set up

T-joint

A very simple setup here.  The resevoir is about a foot above the T-joint. This creates more than enough pressure, even when the water level is quite low. After the T, the flexible tubing continues for about a foot and then connects to the rigid tubing. To make this connection, all I had to do was shove the flexible tubing into the rigid tubing. No leaks! Easy.

The top of the farm where the rigid tubing has to make a bend

Here’s the top of the farm.  I used zip ties to secure the rigid tubing to the chain. To get the coiled up, rigid tubing to straighten out, I boiled some water and syphoned it through the tubing. This allowed me to bend it and straighten it with ease.
I used to have some serious gurgling sounds. I found that by lowering the T-joint, I was able to get rid of them. No need for a silencer. The key is to make sure your tubing has lots of water running up it at one time.
One thing I really like about using these chains is that I can adjust the height of my pots at any time without disturbing the others.

Bottom of  the pot

Here is the bottom of one of the pots. You can see the net cups full of clay balls through the holes on the bottom. I thought I would have to plug up some of these holes so that water wouldnt be dripping everywhere, but (luckily) I was wrong!  By hanging the pots on a slant (see gallery), the water only drips out of one of the holes! This is another nice feature of the chain. I can change the angle or direction of slope for any pot at any time. So, what did I do about the bottom pot?…

For the last pot in the line, I poked a hole in a plastic bag, taped a piece of rigid tubing to it, and shoved a piece of flexible tubing in it. The tube connects straight back to the top of the resevoir. The net cup sits in the plastic bag. This is a simple solution that works like a charm. You can also see that the pot is hung at an angle.

 

by Amy

What’s the longest your window farm survived? Water beads?

11:15 am in Completed Window Farms, Education, Getting Started, How-Tos, made from scratch (without a kit), Materials and Resources, questions, Uncategorized, Water flow by Amy

Hello, I’ve attempted my first window farm this week as a prototype for class. It’s been a bit difficult to find proper supplies in Hong Kong due to language barriers. Challenges and questions I’ve come across while exercising my poor engineering skills. I will be using black socks to cover the bottom of the bottles.

1. My seedlings have already been attacked twice with aphids and fungus gnats in it’s growing plugs. I had to start a fresh batch. If the seedlings are already so sensitive to the  moisture and humidity, how soon will my window farm be attacked by these pest? Anyone have experience with handling this in a humid country?

2. My tubing is too stiff to direct it away from the seedling. I’ve seen some systems using a toothpick or wooden chopstick, but my result was a moldy chopstick. I ended up using a fishing wire just to hold it down and a tape to keep the tube in place. I obviously need to find a better alternative. 

3. Reservoir problem. Due to the limited space in HK, I don’t have the luxury to have a big bottle for reservoir so I attempted to use a ketchup bottle on the bottom. I found the tip was a good way to plug the tubing in (I still need to reinforce it with plumbers tape, but haven’t found it yet).

4. Cutting through plastic was the biggest challenge.  I am not a very handy person, but I attempted to use the drill to make some holes on the bottom of the bottles but the bottom is thicker than the rest of the bottle, so I am not able to cut through it. In the end, I made a big circle but the bottles don’t fit perfectly. Any suggestions? I thought about using sticks to reinforce it.

5.I wanted to try out using water beads instead of clay pellets. Anyone have any success in it?

 

by Nick

New Windowfarm and Airlift solution

1:35 pm in Completed Window Farms, Getting Started, How-Tos, made from scratch (without a kit), Materials and Resources, posts with pitcures!, Projects in Process, pumps, R&D-I-Y, Version 2.0 airlift system, Water flow by Nick

Starting from Scratch-ish

A few days ago I started building my first window farm.  Bottle plant holders are the only recycled part of this system – everything else I was able to gather from a local commercial center.

I generally followed the instructions to create a Version 2.0 Windowfarm.  It is a fairly simple process that filled me with new ideas for my next column.

Below is the windowfarm after the first afternoon.

Bottle tower and Reservoir-base

Airlift Issues

I ran into a problem with the airlift, which I understand is common so I’m posting my solution. The airpump was blowing bubbles back into the reservoir.  I had seen different recommendations on the airlift (t-joint, needle, each with variations) so I tested different models with no success, proving the airlift design wasn’t to blame.  Additionally, I found that I got the best results using the t-joint setup.

I began thinking of other potential causes… I had bought the recommended Petco air pump but without the adjustable dial, so maybe I was feeding too much air pressure into the system… I tested different air pressures by squeezing the hose and running the pump, all eventually bubbled back into the reservoir.

Solution

I was able to resolve the issue by attaching 1-way valves to both the air and water lines feeding into the airlift.  The non-adjustable pump works fine.

Additionally, the t-valve is positioned ~1.5 feet below the bottom of the reservoir to create pressure and feed water down the tubing.  Below is a picture of the exchange.

Water & Air exchange at the t-valve

It works quite well now.  After the initial gush of water, it pumps out ~2ml every 2-3 seconds, which seems enough by sight.

 

A Work in Progress

Finding solutions and innovations while building my window farm was one of the most rewarding and exciting parts of this project – always spurring on new ideas for my next column.

Currently, I am using the petco pump w/o knob to feed 4 planters.  I would suggest changing the recommendation for the pump type to be less specific..

I created a tube-in-cap drain for each planter by drilling a hole in the center of each cap using scissors.  Wrap the end of a 2-3 inch section of tubing in plumbers tape and twist it snug into the cap hole (the cap drains best when the tubing is nearly flush with the inside of the cap).  I then secured the outside cap/tube joint with duck tape and screwed it onto the bottom of the planter.

 

Cap-tube drain

I created a simple silencer by connecting a section of 1/4″ ID tubing to the end of the feed tube.

 Simple Silencer

Below are pictures of my first column now.

 

 

 Crash course column

After I completed the column, I grabbed some small plants I found at the park and unrooted a small vine that has been growing as a potted plant through fall and winter in the same window as the windowfarm now sits.  I know the vine grows in the micro-local limate of the windowsill already and anything in the dog park has to be pretty hardy.  I’m treating this column as a crash course of windowfarming to learn the basics and work out the kinks before I move on to something more serious.

 

Note on Syphons

 

I did not cut a hole in the bottom of my reservoir, instead opting to maintain the bottle structure and use a syphon to feed the water to the air-water exchange and up to the plants.  As I am sure ya’ll have experienced how unwieldy the tubing can be, which creates complications for maintaining water suction necessary for a syphon.  To solve this, I used a small binder clip and two screws to create an anchor for the tubing.  First I clipped the clip on to the end of the tubing going into the reservoir, then I placed a screw into each wire “butterfly wing” of the clip, and dropped them into the water.

Below is a picture of my raised anchor in the reservoir.

Syphon Anchor

Thanks for checking out my grow-op.

 

Please feel free to comment, I welcome your feedback, questions, and support.

by Bill

Comments on Parts

6:34 pm in Being a good member of this community, Getting Started, made from scratch (without a kit), Materials and Resources, Projects in Process, pumps, Version 3.0 Modular Airlift Columns by Bill

Hi everybody,

I’ve just about finished construction on a 2-column windowfarm, and I am just waiting for my seedlings to get big enough to put them in.  I’ll post some pictures when it’s up and running.  Anyway, I have some comments and reflections on the “official” instructions and parts list.

So, I followed the instructions pretty closely except for on two points: first, my windowfarm is suspended from a free-standing frame on casters (which doesn’t really affect anything), and I used a t-joint for the airlift system.  The t-joint (a.k.a. t-valve) design is really simple and easy to install and use, whereas I found the method(s) outlined in the instructions to be really complicated and, frankly, intimidating.  The fact that the size of the check valve included with the air pump determines some of the other parts is pretty inconvenient.  Anyway, I hope the instructions are changed soon to include this more user-friendly design.

Speaking of the t-joint design, there are some issues that I ran into with parts.  Mainly, I bought a t-joint off the Petco shelf with all three openings the same small diameter.  It’s made for three of the standard 1/4″ OD tubes that come with the air pump.  The problem is that this makes a bottleneck for the flow of water.  At least I think it’s a problem.  Brian White say’s that the airlift tube should have an ID of 1/4″ for optimal performance, and he seems to have done his research.  I ran the 1/4″ OD aquarium tubing from the reservoir bottle to the t-joint, and from the t-joint up to the bottom of the 3/8” OD 1/4” ID rigid tubing from the parts list (McMaster.com #9245K17).  It works, but maybe it would be better if I had bought a wider t-joint and used wider tubing.

Speaking of things that could work better, there’s the Petco pump (#9902).  It’s not adjustable, as far as I can tell.  I guess I can add a little adjustable valve in the airline, but if I throttle it that way I’ll be wasting energy.  I think an adjustable pump should be recommended.

Then there’s the tubing.   Two kinds of tubing on the parts list reference McMaster part numbers, but the 3/8” ID flexible vinyl tubing for some reason does not.  Now, McMaster has a ridiculously extensive selection of tubing, so we should be able to find one that works.  I used #5103K36 (Chemical-resistant Clear Tygon Tubing, 3/8″ Id, 1/2″ Od, 1/16″ Wall Thk).  It was okay for joining the two long pieces of rigid tubing, but it was not flexible enough for the top, to curve down into the top bottle.  Technically speaking, the “bend radius” is too big.  Maybe #5231K185 (Clear PVC Tubing Chemical, 3/8″ ID, 1/2″ OD, 1/16″ Wall Thickness) would be better.

Chains.  I think the ball/bead chain is a good way to go, and McMaster was a convenient way to order it.  Weirdly, though, the part number on the parts list (#3606T16) turns out to be stainless steel chain, whereas in the instructions photos it looks like they’re using plastic.  It’s not important, but what’s up with that?  I also ordered the specified couplings (#3606T41).  They are listed in the McMaster catalog as being the same size as the chain, but for some reason the chain does not fit through the center hole.  I had to widen the hole.  I’m not sure what to suggest here.

I think that’s everything.  I don’t mean to complain; I think the design is great and I really appreciate having access to it, but I want to help make it better and easier for windowfarmers who come after me.  I hope this post is the right way to give this feedback.  Sorry it’s so long and boring!

 

Sincerely,

Bill

Dripper irrigation. A no pump method to drip water.

8:23 pm in Being a good member of this community, Education, energy consumption, Help the project by testing this, How-Tos, Materials and Resources, Outside Farms, posts with pitcures!, Projects in Process, R&D-I-Y, Uncategorized, Water flow by Brian White

I have only done this outside but it probably works good inside too. The advantages are, no pump, can use dirty water, very low tech, can work for a long time unattended.
Best vid for understanding it is http://www.youtube.com/watch?feature=player_embedded&v=3yQOVUR1TpQ

Playlist is at http://www.youtube.com/playlist?list=PLkzXlmAwZTZdjGtjJpCYm2gSGVGwA033M&feature=view_all
Brian

The dreaded algae

4:51 pm in posts with pitcures! by Natalia Medina

So, now it has happened to me to. Algae has started to grow in my windowfarm, or rather in the tubes. I knew it would eventually start to grow algae because the tubes are transparent, but that was what my local pet store had. The plants doesn´t seem to have suffered.

Now I have washed all the tubes with very warm water and soap and re-installed them. To reduce the possibility that it will come back, I covered the tubes with white tape.

by Kellbot

Air Backflow Problems with T-Joints

6:47 pm in Seeking Advice, Water flow by Kellbot

A few days ago I noticed some problems with my setup: when the pump would turn on sometimes the airflow would go back down through the source tube and start bubbling up the reservoir rather than lifting water up the lift tube. I could fix it by releasing the air pressure in the lines and letting the water re-prime itself.

Over the weekend I didn’t have much time to work with it, but thankfully every time I peeked into my office things seemed to be moving smoothly.
Today when I sat down to do some work, I heard the pump click on and once again the bubbling sound of air coming into the reservoir. I was perplexed as to why it only seemed to fail when I was around.

I didn’t have time to debug / re-prime the system at that moment, so I just ignored it for a few minutes. Then to my great surprise, it suddenly fixed itself and started delivering water to my plants again.

My theory is that sometimes, after the pump shuts off, water runs back down the lift tube and sits stationary at a height above the t-joint. When the system first turns on, the pressure from this thin, tall water column is too much for the air pump so the air starts to backflow into the reservoir. In a few minutes, the water stuck in the lift tube flows back down below the t-joint, and which point air starts flowing up again. The system resets itself and everything works.

Since I use black hose for my lift tube I can’t quite see what’s going on, but I’m curious if anyone else has run into similar problems.

is the tubing safe?

7:00 pm in questions by Danielle

hey all -

So I needed to get more tubing for my window farm. I asked the hardware guy about the small script on the current tubing I am using that reads “do not use for ice makers.” He explained that there is a lubricant in the tube that will slowly leach out. He said not all tubing has this written on it, but that most plastic tubing falls into this category.  He sold me a different tubing instead – but my silicone won’t adhere to it. Drats. Thoughts on this? If the water is not safe to drink then how safe is it to feed to my plants?

 

Cheers,

Danielle

The Sanders Farm

2:58 pm in Completed Window Farms, made from scratch (without a kit), Materials and Resources, Plants, posts with pitcures!, pumps, R&D-I-Y, Starting Seeds, Water flow by House of Sanders

This isn’t our first hydro build, by far, but it is our first one to be hung in a window! It’s in an east facing window in our living room & we love how it brings the same esthetic as a houseplant, but the benefits of FOOD!

This was about a week after we set it up. We started the beans & cucumbers from seed in a little greenhouse on top of the fridge. The top two pots are cucumbers and the bottom has 4 green beans.

We hung the pots with some hemp we had in our craft surplus & made the trellis out of the hemp & bamboo stakes. I’ve even made a bow and arrow out of the bamboo!

This is how the middle & bottom pot get watered. There is a piece of bamboo shoved up there to keep the tubing straight.

Here’s the reservoir, made from a cereal tupperware we got at Target & some ducting tape to make it lightproof. We took the little hinged pour spout off of the lid and ran the watering and drainage tubing through the opening. You can also see the timer there, right now we run the water pump for 15 mins every 2 hours from 6am to 6pm. As the plants get bigger we might have to adjust the schedule, but for now it works out.

We use a water pump we had around the house and it works great until the water level in the res gets down to about 25%. It’s a good reminder that it’s time for a refill without having the pump run dry.

Our first sight of beans!

Beans, beans….

….and more BEANS!!

Okay, enough beans. Here’s our first cucumber flower!

We’re getting a lot of male flowers, just waiting for that female! Well, that’s what we have so far. If you have any specific questions on what we used or how we use it leave a comment or send a message & we’d love to share!

Happy Growing!

-The Sanders

by Helene

How to: cleaning tubes?

4:27 am in Completed Window Farms, How-Tos, questions, Seeking Advice by Helene

I started window farming last Christmas and things look really promising so far (meaning, I haven’t killed anything yet). Just wondering, how do you clean the insides of the tubes you’re using to deliver the nutrients? For some reason, mine has the tendency to build up “gunk” (for lack of a better term) and I find it annoying. The water system still pumps water just fine, but I’m afraid that it will eventually get so dirty that it would just clog the passage way.

What cleaning methods and products are you using? Any advice would be greatly appreciated!