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Improving the design for more polished looks

7:21 am in Getting Started, posts with pitcures!, Projects in Process, R&D-I-Y by Mikko Mattila

I’m about to build my first WF. While I generally love the idea of growing food at home, the free design of WF 3.0 is a bit of an eyesore as such. I wanted to come up with something that’ll still be a full grown window farm, but is still approved by the wife. ;)

Update: Second Draft

Thanks for the input everyone. I came up with a simpler less work intensive solution: flower pots. I went to a hardware store to look at PVC pipes, and stumbled upon some plastic orchid flower pots. They seemed right size and only cost 1,99 a piece, so I got two for testing. The pots have a dent in the bottom, kinda like wine bottles. See the drawing. This type of construction prevents the container from draining out completely. Not sure if this is a good thing or a bad thing.

I also decided to try string instead of metal wire, since I couldn’t find proper parts for attaching the wire to the pots. Here’s a picture with initial string based suspension:

   

 

Drawing:

 

First Draft

Here’s my first draft on an improved design. I didn’t bother drawing the irrigation system in detail since it’s not really important in this context. The main idea is that we’ll encase the water bottle, suspension system and the irrigation system in painted PVC pipe. Any other pipe should do as well. My first draft doesn’t depict how exactly the pipe and bottle are attached to the suspension system. I haven’t really made up my mind on how I should implement it. Anyway, the PVC pipe should be sort of fixed into the suspension wire system, while the bottle and the plant are easy to remove. It’s not really feasible to remove the pipe, since the wires and the irrigation hose run through the pipe.

 

 

Comments and improvement ideas welcome :)

See the next post for construction details and pics.

My First Build!

3:03 am in made from scratch (without a kit), Other Cool Urban Ag. Stuff, Outside Farms, posts with pitcures! by Peter Boden

I just came across this site after watching the presentation on TED.  From what I’ve seen, this place and the ideas here are fantastic.

I wanted to share a system I build and have been using successfully.  Having seen the systems on this site, mine looks huge and clunky!

I live in Las Vegas, Nevada, which as most know, is very hot and dry throughout 9 months of the year.  I have a small yard, but no usable soil for growing a garden.  I don’t know much about gardening, but its something I’ve wanted to try.  My goal is to have a year round system that I can use to produce herbs, lettuce and other greens.

My system is a free standing, recirculating pump based system.  It has a reservoir full of nutrient solution that gets pumped up to a system of PVC pipes.  The water flows through the top pipe and then down to then lower pipe, and so on, until draining back into the reservoir.

Each pipe contains four grow sites, spaced about a foot apart.  Each grow site has a net pot filled with clay pellets.

My Hydroponic System

My Hydroponic System

Before planting, I had started some beans, lettuce, tomatos, green onions and peas inside in a growth medium that I could easily transfer to the netpots.  You can see these small starts already planted in the photo above.  Below is a photo taken several weeks later.   I had since put a “green closet” (small green house) around the structure to help control temperature and filter out some of the intense sun.  The green house is made out of PVC pipe, made rigid with wood bracing and covered in 7 mil painters plastic.  In the photo below, you can see that the tomato plants are taking off, peas are doing ok and the onions and lettuce are still slow to get going.

Progress!

Progress!

All of my starts did not take off.  My beans did not survive at all, and all but one lettuce plant died.  I attribute this to planting too soon, before the starts had developed good roots.

Here’s a shot of the root system for one of the tomato plants:

Roots

Tomato Plant Roots

These roots actually started to become an issue.  They started to grow so much that they would block the pipes and cause water to back up in the system.  A little bit of a “hair cut” fixed that (for a little while…)

It's a jungle in there!

It's a jungle in there!

The above photo was taken just a week ago.  The tomato plants by far had grown the most.  So much, that I had to remove a few plants do to their roots blocking up the pipes, and to allow for the other plants to get more light.  I have since added string support for the plants to cling on to.

We’ve been using the green onions and lettuce to make salads for 6 (two adults and 4 kids) several nights now. Below is photo of one of those plants, which we’ve been cutting leaves off of for a while.  They just keep growing back…

Lettuce

Lettuce

 

Below is shot that shows how dense the roots get on the tomato plants.  This is a pot I removed to thin out the garden.

Dense roots!

Dense roots!

 

All in all its been a good experiment, and I can’t wait to build my next system, refining my ideas.  Hopefully the information on this site and its users can help me out.

 

Pete

 

V2 System Build with Pictures and How-To’s

5:18 pm in Completed Window Farms, Getting Started, Help the project by testing this, How-Tos, Materials and Resources, posts with pitcures!, Projects in Process, Version 2.0 airlift system by Andrew Dodd

Hey everyone, I just built my first V2 airlift system and I thought I’d share some pictures and tips for those of you who are thinking about building one yourself.  I made a pdf and hosted it on mediafire via the link below:

http://www.mediafire.com/?z0f3vlr93db7iku

Thesis Window Farm (Construction Phase)

10:00 pm in Education, Getting Started, posts with pitcures!, Uncategorized by William Aimi

This is a close-up of the PVC and top of the frame.  I had the water collect into this pipe and then trickle down the 2 columns

WindowfarM

1:15 pm in Getting Started, Materials and Resources, posts with pitcures!, Projects in Process by samenrahmen

Okay, here’s a hint at what my little vertical patch will look like.  If I get all the glueing right…

A slightly different approach, one that will need only one straight piece of tubing from the pump to the top (bottom left to top left), and has a built-in reservoir.

The upper floors (3) are 63mm PVC-U, the reservoir is 90mm.

by britta

Eyebeam Windowgallery Prototype Reservoir System

9:09 pm in Completed Window Farms, Plants by britta

windowfarm-galleryThis was our first attempt at a system using sewer pipes as reservoirs. With this particular prototype, we got to a more workable reservoir with the sewer pipes, we found we could use the top reservoir to suspend the bottles (then realized this makes cleaning difficult), and realized that lawn irrigation drip emmitter buttons do not work well. 

We had been having two issues with my tupperware reservoir system: 

1) The brass fittings that connected the tupperware container to the tubes were very difficult to attach to the soft plastic of the tupperware container. When the plastic would bend, we developed little leaks. 

2) We had been controlling the drip rate by progressively tightening clamps onto the tubes that fed each column, but we did not really have a fine enough degree of control. 

We made the switch to these PVC pipes, which are often used in traditional home-built  hydroponics systems. While there are plenty of things we don’t like about PVC, it is a cheap and easily accessible material with plenty of ready-made plumbing fittings, so it spares the beginner some headaches. 

We installed drip emmitter buttons (black and yellow pieces on the underside of the top reservoir, as seen above ) but found that they clogged frequently, not being designed to deal with the particulate matter in liquid nutrients. We have since replaced the drip emmitters with two-way aquarium air control valves, which you can pick up at your local pet shop. They are not perfect either. You do need to watch your system and occasionally clear the valves when one of your columns stops dripping. 

Luckily, the plants bounce back pretty quickly after you start the nutrient flowing again. 

Finally, we realized that after about a month and a half, there was a lot of gunk clogging up the top reservoir and that we needed to clean it way more often– like every two weeks. It became apparent that suspending the columns from the top reservoir was not a good idea because then you have to take apart the whole system to clean the top tube. You will see that in the current how-to, we recommend hanging the columns separately.

In this system, we merely hung the CFL lights by their cords flat against the window and plants grew out toward them.

by rebecca

Choosing Containers

5:17 pm in How-Tos, Materials and Resources by rebecca

The main factors to consider when deciding what to use as containers:

They should be made out of material that is lightweight, waterproof, easy to suspend, easy to cut holes in.

The containers need to be designed to position water flow so the roots of the plant are always exposed to the water/nutrient solution. This does not mean that there always needs to be water dripping or flowing around the roots – some growing mediums can retain the water for some time.

If you’re using net cups in your system, the container will need to fit them. There are various sized net cups. Concievably you could skip the net cups and grow your plant directly in something rockwool. Remember, however, that the roots need room to breathe, and so the container should have space around the growing medium so the roots.

BottlesThe containers should be opaque or have an opaque cover on them so the plant roots are not exposed to light. The water bottle on the left is not yet covered. We’re working on designing paper covers. We’re considering fabric as well, but it may let in too much light.

The suspension system you use will depend on the containers. We used heavy-duty fishing wire for our prototype but a rigid suspension system might work better, especially when the plants get heavy. Perhaps steel rods, aluminum pipes or wood.

  • The fishing line is hung from hooks drilled into the top of the window sill. Ian suggested using a chin up bar to suspend everything from at the top of the window instead of drilling into the wood. Gabriel points out that a cheaper alternative to a chin-up bar might be some threaded pipe from the hardware store. They sell metal pipe cut to length and threaded on the ends, which screws into plates that are screwed onto the window frame. So some holes in window frame, but only in two places vs. a series as with hooks. Very strong.

Aesthetics: Clearly this window farm will become a pretty major feature in the room, and you’ll want something you’ll love to look at. The containers could be modernist white plastic, bottles covered with wood veneer or paper with handmade drawn patterns, ….

We used water bottles as containers, with net cups inside holding the clay pellets and plants. The water bottles (Poland Spring or Deer Park 1.5 liter “eco-shape” bottles) are inverted, with holes cut out of them using a box cutter, so the net cup can be slid inside, where it rests in that indented part of the bottle.

NFT2Many hydroponics systems use PVC pipe in round or square shapes. In a window farm, you could suspend these pipes at angles and have the water consistently pumped through and trickling from one level to the next. The photo at the right shows a setup with what looks like 4″ PVC. There’s an instructable on how to make it here.

NFT
Square PVC pipes are also possible. These types of systems, with long pipes, are called NFT (Nutrient Film Technique). The water flows through the pipes constantly (if you’re using clay pellets or another medium that doesn’t retain much water), or periodically if you’re using something like rockwool for your plants.

Check out instructables for other people’s DIY hydroponics designs. Not many are vertical, but they may give you ideas for materials.

I love this sculpture by Ken Rinaldo. Transparent glass in a window farm would mean too much algae growth, but blown glass like this with elegant root covers inside the glass itself could be gorgeous.

ken rinaldo

by michael

Looking for advice on reservoir and materials for tubes

10:54 am in Projects in Process, Seeking Advice by michael

In my previous post I included some sketches.

In a nutshell I want to grow an herb garden in my kitchen window. There is a pair of vertical pipes immediately to the left of the window that I can clamp lights to (not shown in drawing). I’d like to have large diameter tubes to hold the net cups and two water lines, one for feeding the plants with low flow drip emitters, and the second for drainage. I’m thinking PVC or maybe even really strong cardboard tubes. I’m thinking of ditching chinning bars and setting the tubes into U-shaped holders like what supports the garment bar in a closet. If I can find off-the-shelf hardware for mounting tubes that would be ideal, or could custom make them out of plywood and screw them into the windowframe. The resevoir and pump will sit on the floor in an enclosed plastic tub, possibly inside of a wooden box so that my little ones can climb on it without damaging the resevoir and pump. I’d like to design without a second resevoir up high. I’m not sure yet exactly what drip emitters to use, but will decide on this in the next couple of days.

My main question at this point is do you think a second resevoir up high is necessary? I wonder if I could replace the up-high resevoir with some kind of pressure flow regulator?

The company that I have bought drip irrigation stuff from before, Dripworks, provides free consultation services. I plan to contact them this week and see what kind of advice they have.

I’d really appreciate suggestions about materials and design. I’m more concerned about making something funtional, serviceable, and strong and am willing to sacrifice some aesthetics. The window where I’m installing this is not a main light source in our kitchen which is why bulky tubes are acceptible. I may need some help precision-cutting the tubes when the time comes.

by michael

Cosaboom Kitchen Window Sketches

10:44 am in Projects in Process by michael

Here are a couple of sketches of what I’m going to try to build.

I’ve picked a not-that-sunny window in my kitchen, and want to build a system for growing various herbs that my wife and I like to cook with – thyme, basil, oregano, marjoram, cilantro, parsley, etc. I think I’m going to try nasturtiums too. I want to avoid hanging things vertically, and am thinking of three angled tubes with holes cut in the top for plant cups. Inside the large tube will be two tubes – a 1/2″ feed tube with some kind of drip emitters attached at the top of each cup, cups will be in some kind of tiny funnel, at the bottom will be a second drain tube. Hopefully all that will fit in a 4×4 square or round tube. I’ll have some kind of lights on either side of the windowframe to supplement the low natural light.

Feel free to contact me if you have questions about the design. I’m researching both how to apply drip irrigation parts to a vertical system like this, and whether there are eco-friendly alternatives to PVC as a building material.

cosaboom_windowfarm1cosaboom_windowfarm2

by michael

Initial Herb Garden Design

10:34 am in Projects in Process by michael

Really great class tonight. I feel very energized by the challenge you’ve put to all of us. I didn’t leave a photo because I changed my mind about what window to use after hearing about the elements involved. My thought for an initial foray is a kitchen herb garden. I had planned on using a window on the sunny side of the house, but since lights are part of the concept anyway I’m switching windows to the kitchen despite it’s northern facing. Here are the dimensions: inside width of windowframe = 35.5″, inside height of windowframe = 72″, ceiling 8″ above inside top, windowsill = 6.5″ deep, windowsill 21″ above floor.

I like the idea of using thick PVC (or some more eco alternative?) with cutouts for the plant containers. I have some experience with drip systems so I’m going to investigate that kind of tubing and connectors for my system (inside the PVC). I’m thinking of using multiple chinning bars for maximum strength so nothing has to be suspended. I’d rather sacrifice some light and have something massively strong if it can be done at reasonable cost. If possible I’d like the whole system to fit inside the windowframe, including the lower reservoir and pump if possible. And the window needs to be able to open.

I’ll get a sketch into the computer soon and send it. I look forward to the discussion online. Thanks again for doing this.

cosaboomkitchenwindow